减水剂类型对赤泥—矿渣基地聚物注浆材料性能的影响及机理研究

针对赤泥等固体废弃物对环境危害性大且利用率低等问题,以碱激发赤泥-矿渣基地聚物注浆材料为 研究对象,研究了不同掺量的聚羧酸(PA)减水剂、醛酮缩合物(AKC)减水剂和萘系(N)减水剂对材料凝结时间、流动 性及强度等的影响,并通过 XRD、傅里叶红外光谱及 SEM 等设备对减水剂的作用机理进行研究。 结果表明:减水剂增 强了材料的流动性但降低了材料的剪切应力;N 和 PA 减水剂能缩短材料的凝结时间,但 AKC 减水剂会延长材料的凝 结时间;N 和 AKC 减水剂能提高材料的强度,但 PA 减水剂会降低材料的强度;N 减水剂对材料的综合性能提升效果 更加明显,其最优掺量为 0. 7%;减水剂对赤泥-矿渣基地聚物性能提升的作用机理主要是促进地聚合物凝胶的形成。 研究成果为拓展赤泥在工程上的使用途径和效率提供了理论指导。     

有砟轨道路基翻浆冒泥模型试验系统的研发与应用

为研究既有线有砟轨道路基的翻浆冒泥机理，自主研发了一套能够模拟循环荷载–湿化耦合作用的模型试验系统。模型试样直径500 mm，由厚度分别为350 mm的路基土和200 mm的道砟组成，整个试样在高强度透明有机玻璃模型筒中制备完成。模型试验系统配备有监测荷载、位移、体积含水率和孔隙水压力的4种传感器，并通过高清相机对颗粒迁移过程进行图像捕捉。基于所研发的试验系统，针对辛泰铁路典型翻浆冒泥病害路段土样，开展翻浆冒泥模型试验。试验结果表明：动孔隙水压力是导致翻浆冒泥病害产生的关键因素。随着体积含水率的增加，动孔隙水压力引起的颗粒迁移量逐渐增加；在饱和状态下，会引起大量颗粒迁移，翻浆冒泥现象显著。试验结束时，道砟污染指数达到25%，在实际工程中已严重影响铁路的正常运营，有必要对污染道砟进行换填。     

伞帽用高铬铸铁在热强碱腐蚀环境下的磨损分析

针对氧化铝行业中常用的Cr28和Cr20高铬铸铁伞帽在相同工况条件下的磨损机理进行分析,并对比研究了实际生产中两种失效材料的成分、组织及性能。结果表明,伞帽部件在高温强碱腐蚀条件下受到外界冲刷时,磨损量由微切削磨损与变形磨损这两种机制共同决定。含铬量较高的Cr28高铬铸铁,其冲刷和抗腐蚀磨损性能均优于Cr20高铬铸铁。伞帽服役寿命主要受浆料和表层的铸铁材料两大因素影响。两种试验材料经淬火+回火处理后,基体组织中主要为回火马氏体+M₇C₃型碳化物+少量残留奥氏体,其中含铬量较高的Cr28高铬铸铁中共晶碳化物含量更高,且分布更加弥散,其平均硬度值为64.0 HRC,高于Cr20高铬铸铁的60.2 HRC。最终确定Cr28高铬铸铁作为伞帽材质更能满足氧化铝生产及设备检修周期的需要。     

H13钢等离子堆焊Ni60A/Cr3C2覆层的磨损及热疲劳性能

采用等离子堆焊技术在H13钢基体表面上制备了Ni60A/Cr₃C₂堆焊覆层,研究了覆层的磨损行为和热疲劳性能。在600 ℃下销盘试验的结果表明,镍基碳化铬复合覆层的耐磨性是Ni60A堆焊覆层的2.8倍和基材H13钢的11.6倍。镍基覆层可以显著降低H13钢的摩擦因数,加入碳化铬则会削弱覆层的摩擦性能。随着磨损的进行,主要磨损机理从氧化磨损演变为磨粒磨损和粘着磨损。在800 ℃到室温下的热疲劳测试结果表明,镍基碳化铬复合覆层在48个热循环后疲劳裂纹达到200 μm,早于镍基覆层的62次。这说明高温氧化促进热疲劳裂纹的产生。碳化铬增强相从镍基上剥离,导致镍基复合覆层热疲劳性能下降。     

The isothermal reduction kinetics of chromium-bearing vanadium–titanium magnetite sinter

The reduction of chromium-bearing vanadium–titanium magnetite sinter (CVTMS) by CO was investigated at 1123–1223?K. The reduction degree increased with increasing temperature. The isothermal reduction kinetics of CVTMS was analysed, according to Sharp analysis and ln–ln analysis, the kinetic mechanism of reduction process for all samples in different basicity can be represented as f(α)?=?1.61(1?α)[?ln(1?α)]^1–1/1.61. The reaction activation energy of all samples (R?=?1.9, 2.1, 2.3, obtained according to the components of the materials burdening used in sintering process) at different reaction degrees were calculated by the model-free method. And the pre-exponential factors of reaction also were calculated by the mathematical method. The rate controlling step for the reduction process under the present reduction condition was chemical reaction.     

Hydrocracking and hydrodesulfurization of diesel over zeolite beta-containing NiMo supported on activated red mud

NiMo nanocatalysts supported on activated red mud with different zeolite beta contents were successfully prepared by impregnation technique. Their hydrocracking and hydrodesulfurization activities were evaluated with two different kinds of diesel feed (iso diesel and heavy diesel) in a fixed bed reactor at ambient pressure and 500 °C. Physico-chemical properties of synthesized samples were characterized using the methods of XRF, XRD, FESEM, BET, FTIR and NH₃-TPD. The results indicated that zeolite incorporation resulted in a significant increase in specific surface area (BET result) and acidic strength (TPD result) of nanocatalysts. FESEM analysis confirmed that the particles size of zeolite-containing NiMo/ARM was less than 100 nm and the average size of particles was about 30 nm. Hydrocracking results illustrated that incorporation of zeolite beta improved cracking activity considerably. In addition, NiMo nanocatalyst containing 37.5 wt% of zeolite had the highest yields of desirable products (naphtha, kerosene and diesel) and the highest conversion. Moreover, the flash point and viscosity of the liquid product decreased notably the nanocatalysts with 37.5 wt% and 12.5 wt% of zeolite were able to remove approximately 96% and 72% of the sulfur content of iso diesel and heavy diesel, respectively.     

Microbial fuel cells for bioelectricity generation through reduction of hexavalent chromium in wastewater: A review

The study proposes the use of microbial fuel cell (MFC) technology to reduce toxic Cr(VI) present in industrial wastewater to less toxic trivalent chromium [Cr(III)], while generating electricity through a bioelectrochemical oxidation-reduction process. Factors influencing the treatment process and electricity generation include the concentration of Cr(VI) in wastewater, substrate types used for anodes, types of microorganisms involved, types of cathode and anode, surface area of the cathode and anode, and pH and temperature of cathodic and anodic solutions. While other heavy metals in wastewater may be removed by MFC technology, Cr(VI) removal is more efficient in terms of electricity generation. Previous research indicated that the maximum electrical power generated by Cr(VI) removal through the use of MFCs is 1600 mW/m², which is expected to increase as the factors affecting this process are optimized. Based on current data, MFC-based electricity generation along with Cr(VI) removal is a potential future source of sustainable energy. However, research priorities need to focus on reducing the cost of MFC technology by using economical and effective materials and increasing electricity production.     

转底炉处理赤泥工艺技术

为了综合利用氧化铝冶炼产生的赤泥，探索在转底炉中直接还原赤泥、磨矿磁选获得高品位直接还原铁。通过实验室试验摸索了转底炉还原工艺参数，并在转底炉工业试验线进行了工业试验。实验室结果表明，赤泥还原后的直接还原铁(DRI)金属化率可达88.6%，磁选后的铁品位可达82.1%，磁选后的铁回收率可达88.9%。工业试验中，转底炉还原后，产品金属化率平均为69.2%，将还原后的DRI磁选获得高品位的DRI产品，磁选后DRI的铁品位为72.8%，磁选后铁回收率达到了85.2%,初步打通了在转底炉中还原赤泥、磁选的工艺路径。     

电感耦合等离子体原子发射光谱法测定钛及钛合金中铬和铜

铬、铜含量影响钛及钛合金组织结构和性能,须对其准确测定。采用硫酸-硝酸溶样体系溶解样品,选择Cr 267.716nm、Cu 327.393nm为分析线并采用两点校正法扣除背景,使用钛基体匹配的方法绘制校准曲线,使用电感耦合等离子体原子发射光谱法(ICP-AES)测定钛及钛合金中铬和铜。方法中各元素校准曲线线性良好,相关系数均大于0.999;检出限为0.04~6.0μg/g。按照实验方法测定3个钛及钛合金样品中铬和铜,结果的相对标准偏差(RSD,n=10)小于5%。按照实验方法测定5个钛合金标准物质中铬和铜,测定结果与认定值相吻合,分析误差在实验室允许的误差范围内。     

Facile fabrication of graphene oxide-polyethylenimine composite and its application for the Cr(VI) removal

A binary composite consisting of graphene oxide (GO) and polyethylenimine (PEI) was fabricated by a facile physical mixing. Fourier transform infrared spectroscopy (FT-IR), field emission scanning electron microscope (FE-SEM), thermo-gravimetric analysis (TGA), X-ray photoelectron spectroscopy (XPS) and Zeta potential were used to characterize the prepared graphene oxide-polyethylenimine composite (GOPC). A series of experiments were carried out to investigate the effects of some important parameters, such as molecular weight of PEI, pH, time and temperature, on the adsorption efficiency of GOPC. Due to the high amine density of GOPC, its adsorption for Cr(VI) occurred more easily at lower pH mainly via electrostatic interaction. The adsorption process matched well with the Langmuir isotherm model and the pseudo-second-order kinetic model. The maximum adsorption capacity from the Langmuir model was 370.37 mg/g at pH 2.0 and 45°C for GOPC. Thermodynamic parameters revealed spontaneous and endothermic nature of the Cr(VI) adsorption onto GOPC. The main adsorption mechanism of GOPC toward Cr(VI) was electrostatic interaction. The adsorption-desorption experiments suggested GOPC was easily recycled and its stable adsorption capacity endowed it great potential as an adsorbent of Cr(VI) from wastewater.